Online Tension Measuring Systems
Measuring principle:
3-Roller Measuring System: Consisting of two outer guide rollers and a middle measuring roller. The tension of the measured material slightly deflects the measuring roller. This deflection (up to 0.5 mm) is measured by a load cell. The built-in amplifier then generates an analog output signal which is proportional to the measured tension.
1-Roller Tension System: In combination with 2 outer reference guiding points the sensor builds a force triangle. The angle of contact has to be stable. The sensor uses straingauges and supplies a output signal in mV or V (with integrated amplifier).
Applications
SCHMIDT Online-sensors and display units:
For the continuous measurement of the running line tensions of threads and yarns, wires, cables, optic and carbon fibers and similar materials, SCHMIDT offers a wide variety of sensors using different guide rollers and frontplate dimensions.
Please contact our technical depart-
ment to discuss your applications!
Depending on the application, SCHMIDT Online Tension Sensors can be supplied alone or as a part of a complete system:
I. Tension sensor 3-Roller Sensor only
+ for use with customer supplied closed loop control units
+ for use with customer supplied display units
+ for use with customer supplied regulated DC power source
Customer signal processing: For example closed loop control
Output Signal:
- analog signal 0 - 1 V (standard)
- analog signal 0 - 10 V (option)
- current 4 - 20 mA (optional)
- digitale interface RS 232 or
RS 422 (optional)
Sensors with RS 232 or RS 422 interface can be connected to a PC without problems.
![]() | Software (accessory): »Sensor View« (WIN 95 or higher) The series TS can be mounted online for continuous tension monitoring. The sensor can be connected to a PC using RS 232 or RS 422 (optional) output. With the programm »Sensor View« the tension reading of max. 32 TS sensors can be transfered to a PC. All datas are stored in an EXCEL file (.xls). |
Main features
+ Real time tension display
+ Long time recording using operator set time span and sampling rate
+ Analyzing and printing of all stored data with time (graphs and numeric report)
+ Zero setting and calibration of the sensor using PC
Please ask for additional information!
II. Complete Tension System 3-Roller Sensor only
- tension sensor and
- display unit
![]() | The analog output signal can be used for recording and control purposes. |
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