Tension Sensor TS1

10 tension ranges from 0 - 50 cN up to 0 - 50 daN

Stationary electronic tension sensor for measuring threads, fibres and thin wires with a diameter up to approx. 2 mm

Universal sensor for continuous tension measuring  in wire and textile industry

Tension meter is available with digital output for data processing with PC
Tension meter model TS1 with ceramic guide rollers TS1-5000-CE1
with ceramic guide
rollers (Code CE1)

Special Features

  • Easy installation
  • Tension sensor with integrated measuring amplifier
  • Various output signals
    - analog
    - digital (optional)
    - current (optional)
  • Many configurations are possible
  • Easy calibration to customized material by operator
  • Tension sensor with mechanical overload protection
  • Wide variety of roller types can be specified

Standard Features

  • V-grooved guide rollers, ball-baering mounted
  • Tension sensor with rugged aluminium housing
  • Certificate of Compliance with the order 2.1 according EN 10204 is included
  • Optionally available: Inspection Certificate 3.1 according EN 10204 with calibration report

Available Models

ModelTension Range
cN
Measuring Head Width*
mm
SCHMIDT
Calibration Material**
TS1-500 - 5064PA: 0.12 mm Ø
TS1-1000 - 10064PA: 0.12 mm Ø
TS1-2000 - 20064PA: 0.12 mm Ø
TS1-5000 - 50064PA: 0.20 mm Ø
TS1-10000 - 100064PA: 0.30 mm Ø
TS1-20000 - 2000124PA: 0.50 mm Ø
TS1-50000 - 5000124PA: 0.80 mm Ø
TS1-10K0 - 10 daN124PA: 1.00 mm Ø
TS1-20K0 - 20 daN224PA: 1.50 mm Ø
TS1-50K0 - 50 daN224steel rope 1.50 mm Ø

Other tension ranges and measuring head widths available on request.
Other measuring units available, such as g or kg.
* Outer dimensions of front plate
** Suitable for 95 % of applications PA = Polyamide Monofilament

Calibration to customized material:
If process material differs significantly from the SCHMIDT calibration material in diameter, rigidity or shape, special calibration using customer supplied samples is recommended. For this purpose a material sample of about 5 m should be supplied.

Guide Rollers

Order-Code
Line Speed
...m/min
Roller Material
Standard2000Hardcoated aluminium
Code K3500Hardcoated aluminium
Code H5000Plasma-coated aluminium
for model TS1-100 and higher ranges
Code T1000Plastic (POM) black
Code ST1000Hardened steel
Code B1000Tempered steel (for tire cord)
Code CE11000Ceramic
Code ASY1000Hardcoated aluminium, asymmetrical groove
for model TS1-500 and higher ranges
(measuring head width 124 mm)
Code ASYB1000Hardcoated aluminium, asymmetrical groove
for model TS1-500 and higher ranges
(measuring head width 124 mm)
Code U2000Hardcoated aluminium (radius R3)

Click the order-code, to get picture and drawing of the guide rollers

Spare Rollers

Guide Rollers

Click picture to get an
overview for the guide rollers

Output Signal

Standard

Output signal 0 - 1 V DC

Click picture for more information
Code A2

Output Signal: 0 - 10 V DC

Click picture for more information
Code A 3

Output Signal: 4 - 20 mA DC

Click picture for more information
Code 232

Output signal: - digital RS 232
                       - analog 0 - 1 V DC
Up to 100 readings can be transfered per second,
(internal sampling rate max. 4800 times/s)

Click picture for more information

Code 232-H

Output Signal: - digital RS 232
                       - analog 0 - 1 V DC
Up to 500 readings can be transfered per second.
(internal sampling rate max. 25000 times/s).
Only for certain tension ranges and designs available.
Please contact us

Click picture for more information

Accessories (optional)

Sensor View

Software for sensors with digital output signal Code 232 and 232-H for displaying and saving readings on a PC (Win 95 and higher; not Win 7).
Order number: SW-SV1

Click picture for more information

Connecting Cable

With 2 plugs, for analog output and voltage signal
Order number: EK-0603,  Length 3 m
Order number: EK-0605,  Length 5 m
Order number: EK-0610,  Length 10 m

Click picture for more information

Connecting Cable

For sensors with RS 232 interface
Code 232 and 232-H
Order number: EK-0640

Click picture for more information

Calibration Report (optional)

Calibration Report

Inspection Certificate 3.1 according DIN EN 10204
including a calibration report is optional available

Click picture for more information

Ordering Example

To place an order Model with
tension
range
Code for
output signal/
power supply

(if not
standard)

Code for
guide rollers

(if not
standard)

Complete
Order No.

Please indicate the com-
plete order number.:

TS1-500 +

A2

+

B

= TS1-500-A2-B

Delivery Includes

scope of delivery tension meter TS1: If sensor is ordered only: 1 diode male plug
without connecting cable
If sensor and display unit is ordered:
1 connecting cable, tension sensor with transport packaging,
operating instruction in german or english (as requested),
Certificate of Compliance with the order 2.1 according
EN 10204 free of charge

Dimensions

Dimensions For PDF-file please
click picture

Specifications

Calibration:According to SCHMIDT factory procedure
Accuracy:±1 % full scale and ±1 digit
other calibration material:
±3 % full scale or better
Overload protection:100 % of tension range
Measuring principle:Strain gauge bridge
Measuring roller deflection:Max. 0.5 mm
Natural frequency:Approx. 500 Hz, depending on tension range
Signal processing:Analog (option: digital)
Temperature drift:Less than ±0.05 % full scale/ºC
Output signal:Standard: 0 - 1 V DC (analog) impedance: ≥ 5 kΩ
Option: 0 - 10 V DC (analog), or 4 - 20 mA (current)
digital RS 232
Damping (fg):Standard: 30 Hz (other values on request)
Temperature range:10 - 45 ºC
Air humidity:85 % RH, max.
Power supply:+12...24 V DC, max. 50 mA regulated
Housing material:Aluminium
Weight, net (gross):E.g. model TS1-100 approx. 300 g (approx. 500 g)

Specifications subject to change without notice!

News

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12.06 - 16.06.2012

Shanghai
China
Hall E5
Stand-No. B04

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